Now China has become a powerful country in science and technology, but do you know how powerful China's technology is? The manned space station alone is not enough, and now it has successfully broken through the key technology of nuclear fusion, even leading the world by 15 years. Does this mean that China is not far from the artificial sun? It turned out that the fully superconducting tokamak nuclear fusion experimental device developed by China at the Hefei Research Institute of the Chinese Academy of Sciences successfully achieved a record of 101 seconds of continuous operation at 120 million degrees Celsius, and broke the world record. Compared with the previous record in South Korea, China has time has been directly extended by 5 times, and it seems that we are one step closer to the practical stage of artificial sun.
The success of nuclear fusion technology will lead to the development of spherical quartz powder.
Introduction to Spherical Quartz SiO2 Powder
Spherical quartz powder, also known as spherical silicon powder, refers to the amorphous quartz powder material whose individual particles are spherical and the main component is silica. It is white powder, has uniform particle size, good transparency, chemical stability, thermal stability, safety, and is insoluble in water.
Spherical quartz powder is mainly used for coppers and epoxy plastic packing in large-scale integrated circuit packaging. It is also used in high-tech fields such as aerospace, fine chemicals, and daily cosmetics.
Physicochemical Properties of Spherical Quartz SiO2 Powder
Spherical quartz powder has the advantages of a smooth surface, large specific surface area, high hardness, and stable chemical properties.
First of all, the spherical powder has good fluidity and can stir with resin to form a film evenly. The addition amount of the resin is small, and the filling amount of quartz powder is high. The mass fraction can reach up to 90.5%. The higher the filling amount of quartz powder, the lower the thermal conductivity, the smaller the thermal expansion coefficient of the plastic sealing material, the closer to the thermal expansion coefficient of monocrystal silicon, the better the performance of the electronic components produced.
Second, the stress of spherical powder is only 60% of that of angular powder, and the stress concentration of plastic sealing material made of spherical quartz powder is the lowest and the strength is the highest. Therefore, when the integrated circuit chip is encapsulated with spherical powder plastic packing material, the yield is high, and it is not easy to produce mechanical damage during transportation, installation, and use.
Third, the surface of the spherical powder is smooth, the friction coefficient is small, the wear of the mold is small, and the service life of the mold can be extended to more than 1 time.
|Spherical Quartz SiO2 Powder Properties|
|Other Names||fused quartz, spherical quartz, spherical SiO2, silica|
|Melting Point||1,600° C (2,912° F)|
|Boiling Point||2,230° C (4,046° F)|
|Solubility in H2O||insoluble|
Preparation Methods of Spherical Quartz SiO2 Powder
The preparation methods of spherical quartz powder mainly include flame melting method, plasma heating furnace method, chemical synthesis method, and hydrolysis method.
1. Flame melting method: The principle of ball forming is that a high-temperature flame gun ejects 1600-2000℃ high-temperature flame, when the powder enters the high-temperature flame zone, its angular surface absorbs heat and is molten, heat is further transferred to the inside of the powder, powder particles are completely molten. Under the action of surface tension, the object always tends to the stable state, and the spherical state is the most stable state, so as to achieve the purpose of the product ball.
2. Plasma heating furnace method: Hot plasma is also known as local thermodynamic equilibrium plasma, whose main feature is the temperature of the local electron (Te), the ion (Ti), and the gas (Tg) in the plasma are almost the same. Arc plasma, high-frequency plasma, and induction plasma all belong to thermal plasma.
Using the high-frequency plasma melting method to prepare spherical quartz powder, moderate temperature range, stable control, and high yield can achieve a higher spheroidization rate, so it is a more suitable production method. Its principle and process and the principle and process of the flame melting method are similar, only with the difference that the high-temperature heat source is changed to a plasma generator.
3. Chemical synthesis: At a certain temperature, the silica sol emulsion was treated with ammonia or ammonium bicarbose to get spherical gel, and then the gel was treated with acid to get hydrated spherical silica, and then refined and heat-treated to get spherical silica powder to meet the needs. It is characterized by low uranium content and the disadvantage is that the product is easy to agglomerate.
4. Hydrolysis method: The liquid SiCl4 is added to the deionized water with different dispersants at a constant speed, and the hydrolysate is stirred at a high speed with a quartz rod at the same time. After aging, washing, and filtering, the hydrolysate is dried and dehydrated to constant weight in a constant temperature box of 100℃-200℃and transferred to the high-temperature sintering furnace. High purity spherical quartz powder with desired particle size can be obtained by high-temperature sintering dehydroxylation and crystal shape conversion at different temperatures.
Applications of Spherical Quartz SiO2 Powder
Because of the quartz powder’s high dielectric, heat resistance, moisture resistance, corrosion resistance, high filling rate, low stress, low impurities, low friction coefficient, low price, and other superior performance, it is widely used as substrate and packaging materials in large scale or very large-scale integrated circuit.
In addition, spherical quartz powder can also be widely used in electronic ink, optical fiber, high-grade cosmetics, high-grade precision ceramic manufacturing, optical devices, and electronic components of precision grinding, as well as used as special paint coating fillers.
Main Supplier of Spherical Quartz SiO2 Powder
Luoyang Tongrun Nano Technology Co. Ltd. (TRUNNANO) is a trusted global chemical material supplier & manufacturer with over 12-year-experience in providing super high-quality chemicals and Nanomaterials, including silicon powder, nitride powder, graphite powder, zinc sulfide, calcium nitride, 3D printing powder, etc.
If you are looking for high-quality spherical quartz SiO2 powder, please feel free to contact us and send an inquiry. ([email protected])
Russia is a major supplier of industrial metals such as nickel, aluminium and palladium. Russia and Ukraine are both major wheat exporters, and Russia and Belarus produce large amounts of potash, an input to fertiliser. The price and market of the spherical quartz powder will fluctuate under its influence. Prices of these goods have been rising since 2022 and are now likely to rise further because of the Russia-Ukraine conflict. Russia is a major supplier of industrial metals such as nickel, aluminium and palladium. Russia and Ukraine are both major wheat exporters, and Russia and Belarus produce large amounts of potash, an input to fertiliser. The price and market of the spherical quartz powder will fluctuate under its influence. Prices of these goods have been rising since 2022 and are now likely to rise further because of the Russia-Ukraine conflict.
Aluminum carbide is a green-gray powder with a molecular formula of Al4C3,used in metallurgy and catalysts.…
U.S. natural gas futures rose about 5 percent to a near nine-week high as global energy prices surged on concerns over a pricing plan for energy exports, keeping U.S. LNG export demand near record highs. U.S. natural gas prices have risen despite for…
China's trade in goods totaled 23.6 trillion yuan in the first seven months of this year, up 10.4 percent year on year, according to the General Administration of Customs. Foreign trade has overcome many adverse effects and achieved rapid growth. Dol…